Pharmaceutical Stick Pack Machine for Flexible Formats

Universal Pack designs and manufactures the cutting-edge “Alfa Flexi” stick pack machines, catering to a wide range of products, from powders to liquids. This versatile stick pack machine offers outstanding efficiency. Following TPM requirements, we have meticulously crafted it to ensure minimal downtime, maximum flexibility, and swift changeovers, all within a compact footprint.

Built for Flexibility in Pharma

This solution is compliant with pharmaceutical industry hygienic design standards and can be equipped with:

  • Auger and basculating systems cater to pharmaceutical powders and granulated mixes.
  • Gravimetric and flowmeter systems are ideal for liquid or semiliquid products.
  • Piston pumps are suitable for pharmaceutical gels, liquids, semiliquids, or viscous products.

Thanks to easy and fast changeovers, you can seamlessly transition from powders to liquids. Depending on your preferences, we can equip your Alfa Flexi with either of these two dosing systems.

Features

  • 2 in 1: powders and liquids on the same machine
  • Modular system to quickly change stick-pack width
  • Robust, compact machinery footprint, user-friendly technology
  • Optimal accessibility, easy handling, quick cleaning thanks to “swivel” mounted dosing units. No tools needed for disassembling
  • Different filling system available to guarantee higher accuracy, depending on the product characteristics
  • Wide parametres adjustment range
  • CIP & COP systems
  • Fast, easy parts and size changeover, with high operating comfort
  • Washdown operations
  • Conformity with cGMP, ease of cleaning and easy access to all machine parts
  • Good visibility of the product flow and of the packaging
  • Clear and modular structure

Services

  • Conformity with CE and FDA regulations
  • UL certification predisposition
  • Transparent running cost: automated estimation of the machine’s production costs ensures the best quality at a competitive price.
  • TPM: we provide our customers with a wide range of tools aimed at improving machines capability through a better utilization of maintenance by following the TPM Total Productive Maintenance philosophy
  • Technical support on site or/and through remote assistance
  • Data transfer management and real time performance analysis
  • FMEA and Risk Assessment Management
Stick
Standard
Double
Strip
Round edges
Pillow
Lap seal
Side fin
Shaped

Universal Pack stick pack machines for flexible formats are specifically-dedicated to single-dose packages. For example, we can dose from 0,1 to 200 g. or ml. in a stick pack, the dimensions of which vary depending on your marketing goals, nature of the products and production requirements.

Moreover, we provide you with the possibility to easily integrate your stick pack machine in a Universal Pack packaging line for cartoning. Our lines allow you to insert from 1 up to 100 or more stick packs in the same carton. We have developed patented counting units for any amount of packages to be picked up and put into cartons. In recent years, our philosophy is to save as much material and product as possible, both for economic and environmental sustainability.

Universal Pack stick pack machines for flexible formats can process all typical heat-sealable composite films, for example: PAP-PE (paper – polyethene), PAP-ALU-PE (paper – aluminum – polyethylene), PET-ALU-PE (polyethene terephthalate – aluminium – polyethene) and cold sealable materials. Our machines can also package sustainable laminates such as PP (polypropylene), PLA (polylactic acid), PAP (paper), Bio-PE (bio-based polyethene), and more on request.

Our non-stop research in reducing the packaging industry carbon footprint resulted in streamlined machinery design for processing recycled, recyclable and compostable laminates. LCA (Life Cycle Assessment) is used to measure the environmental impact of our products and identify optimal ways to reduce it. It is a 360° analysis that goes beyond the mere packaging produced and involves every step of the packaging machinery production process. We develop our solutions shoulder-to-shoulder with the main global film suppliers and test them in agreement with major multinational companies in order to provide them with a turnkey solution able to produce eco-packages.

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