One Stick Pack, Two Challenges: Softgel and Micropellets Together

One Stick Pack, Two Challenges: Softgel and Micropellets Together

Sometimes, the most valuable projects begin with a simple request.

This time, it came from a customer in the nutraceutical sector with a very specific challenge:

How can we dose both a softgel and micropellets into a single stick pack?

At first impression, it might sound unusual. After all, softgels and micropellets are very different:

• Softgels are soft, flexible, and delicate.
• Micropellets are solid, free-flowing, and precise in dosage.

Combining both in one stick pack requires exceptional care, accuracy, and control. But that’s exactly the kind of challenge we love to solve.

Listening First, Then Engineering

At Universal Pack, our process always begins with one key step: listening. We take the time to fully understand your:

• Product characteristics
• Production goals
• Performance expectations

In this case, our team had to rethink the dosing and packaging process from the ground up. The goal was clear: handle two completely different product types in the same unit dose — without compromising speed, accuracy, or integrity.

Collaborating on a Custom Solution

Working closely with the customer, we:

• Defined the optimal layout
• Tested multiple dosing solutions
• Validated the final setup in our in-house lab

The result? A tailor-made machine capable of dosing both softgels and micropellets into a single, convenient stick pack — ready for production and market distribution.

Built Around Your Product

Each product is unique — and so is every solution we deliver.

This project is a perfect example of how we turn complex packaging requirements into smart, efficient systems designed around your needs.

Softgels and micropellets in the same stick pack?
Yes, we made it possible.

Because your challenges drive our innovation.