Primary packaging » Sachets

Sachet Machine for Bag in Bag

Universal Pack designs and builds a wide range of custom-built “Bag in Bag” sachet packaging machines. Specifically, we can provide you with vertical continuous-motion sachet machines to pack multiple sachets inside an outer sachet, according to your needs.

Our filling and sealing block allows to insert multiple sachets into another sachet. Moreover, this solution gives the possibility to overlap the inner sachets, in order to minimize the dimensions of the outer sachet.

Our bag in bag sachet machines guarantee a compact solution combining the highest output with a small footprint. These solutions include many advantages such as great dose accuracy, minor wrapping material waste, easy handling and cleaning. Moreover, our user-friendly and modular sachet machines allow our customers to reduce downtime and fulfill their increasingly high production demands.

Which dosing systems are suitable with Bag in Bag sachet machine?

We can provide your bag in bag sachet machine with auger and basculating dosing systems, according to your needs. On one hand, auger perfectly suits non-free flowing powders, guaranteeing high dosage accuracy. On the other hand, basculating allows high-speed packaging operations and better output capacity.

Moreover, we design each machine for bag in bag sachets to guarantee high levels of precision, quality and efficiency, with automatic feedback dose adjustment. We design this solution in order to extract doser for easy cleaning and maintenance operations.

Features

Customer – and product – specific design with maximum flexibility
Multiple sachets in another sachet
Optional checkweighing station
Optimal accessibility, easy handling, modular design and quick cleaning thanks to “swivel” mounted dosing units. No tools needed for disassembling
Auger or basculating filling system, depending on the composition of the product
Wide parametres adjustment range
Fast, easy parts and size changeover, with high operating comfort
Washdown operations
Conformity with cGMP, ease of cleaning and easy access to all machine parts
Good visibility of the product flow and of the packaging
Clear and modular structure

Services

Conformity with CE and FDA regulations
UL certification predisposition
Transparent running cost: automated estimation of the machine’s production costs ensures the best quality at a competitive price.
TPM: we provide our customers with a wide range of tools aimed at improving machines capability through a better utilization of maintenance by following the TPM Total Productive Maintenance philosophy
Technical support on site or/and through remote assistance
Data transfer management and real time performance analysis
FMEA and Risk Assessment Management

Sachet

Standard

Bag in Bag

Universal Pack bag in bag sachet machines are specifically-dedicated to single-dose packages. For example, we can dose from 0,1 to 200 g. of product in a single sachet, the dimensions of which vary depending on your marketing goals, nature of the products and production requirements.

Moreover, we provide you with the possibility to easily integrate your sachet machine in a Universal Pack packaging line for cartoning. Our lines allow you to insert from 1 up to 100 or more sachets in the same carton. We have developed patented counting units for any amount of packages to be picked up and put into cartons. In recent years, our philosophy is to save as much material and product as possible, both for economic and environmental sustainability.

Universal Pack bag in bag sachet machines can process all typical heat-sealable composite films, for example: Filter paper, PAP-PE (paper – polyethene), PAP-ALU-PE (paper – aluminum – polyethylene), PET-ALU-PE (polyethene terephthalate – aluminium – polyethene) and cold sealable materials. Our machines can also package sustainable laminates such as PP (polypropylene), PLA (polylactic acid), PAP (paper), Bio-PE (bio-based polyethene), and more on request.

Our non-stop research in reducing the packaging industry carbon footprint resulted in streamlined machinery design for processing recycled, recyclable and compostable laminates. LCA (Life Cycle Assessment) is used to measure the environmental impact of our products and identify optimal ways to reduce it. It is a 360° analysis that goes beyond the mere packaging produced and involves every step of the packaging machinery production process. We develop our solutions shoulder-to-shoulder with the main global film suppliers and test them in agreement with major multinational companies in order to provide them with a turnkey solution able to produce eco-packages.