Vertical packaging machines for single-dose packaging

TEA AND COFEE PODS LINE

Synthesis BU4T/BU4TR fully automated lines are entirely designed and manufactured by Universal Pack for the packaging of single doses of tea, herb-tea, coffee, infusions in rectangular or round filter paper sachets and subsequent automatic introduction into cartons.

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description
description
Each Synthesis Synthesis BU4T/BU4TR Complete automatic packaging line is  entirely designed and constructed by Universal Pack.
Thanks to our experience gained in 50 years in the packaging industry we are able to combine even complex packaging processes on a single line.
Universal Pack Synthesis complete automatic packaging Lines are individually custom-built, whether for primary or secondary packaging, and may include integration of all auxiliary units guaranteeing the highest efficiency together with the most compact machine layout, perfectly in line with Universal Pack traditional concepts.
The end result is that a cutting edge complete packaging line can be managed by a single operator, thanks to its user friendly and compact design.
Simplicity, endurance and quick size changeover are the strength and the key of success of Universal Pack machines and lines, guaranteeing at the same time the highest efficiency as well as simplified maintenance and improved user-friendliness of the machine itself. 
details
details
  • Product distribution and infeed as well as primary and secondary packaging operations are based on a standardized operating architecture.

    System interfaces are harmonized, thus ensuring a smooth production process for optimal use of space, productivity and availability. We create the perfect solution for you.

    Each  line is composed by Serie GAMMA  sachets machine linked in line to collating and stacking units Serie R80 and to Serie DELTA Cartoning Machines.

    The result is a line that fulfills all current requirements for 4 seal side sachet primary and secondary  packging , such as:

    • High speed
    • Maximum availability
    • Reliability
    • Reduced foot print tahnks to its optimized compact layout
    • Endurance
    • Minimum Maintenenace
    • An integrated hygienic design concept
    • User-friendly
    • Total flexibility
    • Maximum efficiency
     Layout, integrated devices and features are implemented step by step achiving the optimal dosing , packaging solution taliored to the desired packaging.
turn key solutions
turn key solutions
Universal Pack Packaging Technology strives to serve its customers as a single-source supplier of complete solutions for  primary and secondary packaging, including the integration of third party equipment.
Through its innovative product portfolio of standard and customized stand-alone machines, modular lines and fully integrated systems, Universal Pack aims to deliver the best solutions for the specific needs of customers.
Whether you are looking for a standard single machine, a complex system or a customized solution, Universal Pack offers primary and secondary packaging equipment tailored to your requirements.
We can also assist you in integrating third-party equipment for highly specialized lines.
technical specifications
technical specifications
Entirely designed and manufactured by Universal Pack, the lines can guarantee maximum performance and versatility requiring minimum maintenance and only one operator to control the full line, thanks to their compact structure and footprint.
Synthesis BU4T/BU4TR lines are designed for the packaging process according to the individual product specifications and aimed to guarantee the highest levels of precision, quality and efficiency regardless the kind of product  or the chosen case ensuring high quality and flexibility even of specific robotized feeding systems.
  • Production outputup to 2,500 sachets per minute, according to the product characteristics, dose volume, kind of wrapping material and carton size
  • The carton forming is achieved by a flat blank cartons
  • A range of carton sizes can be easily set up and produced

 

principles and operations
principles and operations

tea coffee pods packaging line primary secondary packaging

characteristics
characteristics
Synthesis BU4T/BU4TR offers  a full range of solutions and models for primary and secondary packaging   requirements, taking into account the following needs:
  • Wide adjustment range
  • Fastand easy parts and size change over
  • Ip65& Washdown
  • Robustand  compact/reduced machinery foot print: a complete production line requires only one operator
  • Optimal accessibility, easy handling, modular design and quick cleaning through “swivel” mounted dosing units. (Disassembly with no tools)
  • The various feed technologies utilized are specific to the client’s products, ensuring high speed, accuracy and reliability
  • Conformity with cGMP, ease of cleaning and easy access to all machine parts thanks to:
  • User-friendly operation height
  • Good visibility of the product flow and of the packaging
  • Clear and modular structure
  • Conformitywith CE/FDA regulations
  • ULMcertification predisposition
  • Transparent running cost: automated estimation of the machine’s production costs ensures the best quality at a competitive price.
  • TPM:  we provide costumers a wide range of tools aimed at improving machine capability through a better utilization of maintenance by following the TPM Total Productive Maintenance philosophy
  • Technical supporton site or/and through remote assistance
  • Transfer data management and real time performance analysis
optional devices
optional devices
  • Pick and place systems
  • Clean in place (CIP) systems
  • Modified atmosphere
  • Tissue/swab folding groups
  • Inline flexographic printing  groups
  • Automated visual controls
  • Product pre-feeding groups
  • Coding system for variable data: ink jet, laser, embossing coding, hot foil
  • Possibility to produce double sachets in outer sachets “Bags in Bag” (rectangular in rectangular, or round in rectangular)
  • Devices to produce strips of sachets with or without perforation on the horizontal seal
  • In line check-weighing of the produced sachets, with automatic rejection of sachets out of range and auto-regulation of the doser (trend control feed-back)
  • Dynamic check weight of the final packaging
  • Linkage systems for the subsequent automatic packaging to wrapping machines, cartoners, etc.
  • In line integration and synchronization with different secondary packaging machinery

Automatic vertical packaging machines for all needs: since 50 years we are bringing innovation to the world of single-dose packaging, producing high-performance automatic vertical bagging machines which we can adjust to the costumer’s specific needs. Besides single-serve packaging machines, our primary and secondary products line can satisfy the most peculiar packaging needs, producing 4 side heat-sealed bags, shaped sachets, stick-packs and hollow-punch cases. We are always in absolute control of the situation, as design, production and assembly of each packaging machine take place in our company.

Our packaging machines are designed and manufactured entirely by us, therefore we are able to produce customised machines, packaging lines and solutions for every commodity sector. In addition, it is possible to edit operational parameters via touch-screen display, with no need for mechanical intervention. Overall, all the operating parameters are electronically managed and thus they can be edited without interrupting the production phase. Furthermore, all our automatic vertical packaging machines were designed and tested to work 24/7.

Every year we invest in research and development in the field of single-dose packaging, so that our automatic vertical packaging machines can become even more trustworthy and efficient. This has allowed us to manufacture productive machines which remain excellent even after 30 years of use. Their reliability is guaranteed by our company’s factory, which produces over the 80% of the machines’ components, and strict quality control. In order to adapt the production of automatic vertical packaging machines to the market needs, we implement power supply groups to allow the existing packaging system to elaborate complementary products.